Customized Packaging Solutions
Reforma collaborates with your brand team to select or design optimal primary containers, pumps, droppers, and custom closures that align with aesthetic and operational shelf requirements.
Production Excellence
High-Precision Cosmetic Filling & Contract Packaging in the USA
Equipped to handle a comprehensive range of container profiles and high-volume packaging needs, Reforma Group delivers contract filling and packaging engineered to institutional standards. From free-flowing liquids to high-viscosity semi-solids, hot fills, gels, lotions, rich creams, shampoos, and cleansers, we engineer turn-key packaging solutions that safeguard formula integrity and command retail distinction.
Our Michigan manufacturing facility operates under cGMP protocols, delivering complete batch consistency, micro-testing oversight, cleanroom filling precision, and tight tolerance quality control from initial pilot runs up to continuous high-volume mass production.
Primary Operational Metrics
- 01Daily Tube Output: Up to 65,000 units filled, sealed, and stamped daily
- 02Flex Unit Throughput: Up to 150,000 units/day for bottles, jars, and sachets
- 03Batch Fill Range: Sample tubes (5ml) up to industrial 5-gallon drums and bulk totes
- 04Process Compliance: FDA-compliant facility, cGMP-certified, SMETA social audit verified
65,000
Cosmetic tubes filled per day
150,000
Flex units filled per day
5gal
Container capacity up to 5 gallons
100%
Made in the United States
Specialized Disciplines
Enhance Brand Presentation with Engineering Precision
Comprehensive packaging mechanics adapted to diverse viscosity grades, temperature requirements, and retail distribution challenges.
Versatile Scale Capabilities
From promotional travel sizes and boutique retail glass jars to 5-gallon pails and bulk IBC totes, our automated and semi-automated production lines accommodate varied batch profiles without delays.
Advanced Tube Filling Expertise
We specialize in hot and cold tube filling for aluminum, laminate, and plastic formats. Precision ultrasonic sealing, orienting, coding, and clean-cut crimping preserve formula safety and hygiene.
Technical Parameters
Contract Packaging & Filling Specifications
Clear operational specifications built to support brand managers, sourcing agents, and technical procurement directors.
| Packaging Attribute | Capability Scope & Specifications | Compliance & Quality Metrics |
|---|---|---|
| Container Types | Plastic, aluminum, and polyfoil tubes; glass & PET bottles; wide-mouth jars; airless dispensers; bulk containers. | Hermetic seal integrity, vacuum leak testing, torque checks. |
| Formulation Viscosities | Low-viscosity toners, solutions, serums, fluid emulsions, heavy balms, exfoliating scrubs, hot waxes, and gels. | Clean peristaltic and piston dosing, zero-drip cutoffs. |
| Temperature Range | Ambient cold-filling systems; temperature-controlled hot-pour lines for balms, pomades, and solid butters. | Monitored cooling tunnels to stabilize crystallization. |
| Batch Volume Flexibility | Pilot validation batches, mid-tier runs (5,000 - 20,000 units), scalable mass replenishment up to multi-million units. | Lot-by-lot batch recording, retention sample management. |
| Finishing & Secondary | Pressure-sensitive labeling, shrink-sleeving, tamper-evident neck bands, batch lot inkjetting, inner cartoning, master packing. | Barcode validation (UPC/EAN), secondary weight verification. |
Integrity & Clean Standards
We never compromise safety. We never stray from our philosophy.
All packaging and filling runs are carried out 100% in our registered U.S. facility. Every single process is governed by strict sanitary hygiene guidelines to protect formulations free of contaminants, heavy metals, or degradation.
Our team brings together professional cosmetic chemists, packaging engineers, and QA specialists who treat packaging as an essential extension of formula science — delivering finished products that withstand international distribution while exceeding retail standards.
- Automated in-line weight check and fill volume validation
- cGMP-audited cleanroom suites with rigorous environmental controls
- Microbiological stability verification during packaging cycles
- Zero animal testing across every development and testing protocol
cGMP Certified
USDA Organic
COSMOS Organic
Soil Association
SMETA Audit
FDA
EPADocumented testing and batch certs supplied with every commercial filling order upon request.
Ready to Package Your Next Product Line?
Connect with our technical filling specialists today to evaluate container compatibility, lead times, minimum order quantities, and unit production cost estimates.