Explore our integrated turnkey capabilities, spanning automated sterile bottling, high-barrier pouching, flexible tube extrusion, and bespoke cosmetic manufacturing engineered to international pharmacopeial tolerances.
Tubes Filled Per Day
Flex Units Daily Capacity
Max Bulk Batch Size
Audited Cleanroom Protocols
As regulatory frameworks such as the U.S. Modernization of Cosmetics Regulation Act (MoCRA) and EU Regulation (EC) No 1223/2009 tighten global supply chains, contract packaging manufacturers must pivot from mere transactional co-packing to full-spectrum material engineering, cleanroom filling precision, and rigorous regulatory compliance.
| Polymer / Substrate Class | Oxygen Transmission Rate (OTR) | Moisture Vapor Transmission (WVTR) | Chemical Compatibility Profile | Circular Recyclability Index |
|---|---|---|---|---|
| Virgin PET / RPET (Post-Consumer) | Medium-Low (30-50 cc/m²/day) | Low (15-20 g/m²/day) | High resistance to essential oils, hydro-alcoholic formulas | Class 1 RIC (Highest Stream) |
| High-Density Polyethylene (HDPE) | High (150-200 cc/m²/day) | Ultra-Low (3-5 g/m²/day) | Superior lipid, acid, alkaline, and surfactant stability | Class 2 RIC (Broad Circularity) |
| Mono-Material Polypropylene (PP) | Medium (100-130 cc/m²/day) | Low (5-8 g/m²/day) | Excellent thermal threshold, fatigue-resistant flexural hinges | Class 5 (Monopolymer Compatible) |
| EVOH Co-Extruded Multi-Layer | Near-Zero (< 0.5 cc/m²/day) | Ultra-Low (< 2 g/m²/day) | Maximum barrier against volatile terpenes and active oxidation | Engineered Compatibilized Stream |
| Type III Soda-Lime Flint Glass | Absolute Zero (0.00 cc/m²/day) | Absolute Zero (0.00 g/m²/day) | Complete chemical inertness; zero extractables or leachables | 100% Infinitely Recyclable |
Modern cosmetic procurement managers require agility, sustainable material engineering, and verified chain-of-custody data. Sourcing directors are prioritizing four pivotal procurement developments:
Phasing out mixed-material assemblies in favor of 100% Mono-PP airless dispensing pumps without internal metallic springs, enabling direct curbside recycling without component disarticulation.
Implementation of on-pack serial 2D DataMatrix and NFC technology to fulfill EU Digital Product Passport (DPP) compliance, facilitating batch-level provenance, carbon lifecycle footprints, and authenticity verification.
Minimal-ingredient architectures requiring high-barrier hermetic seals. By pairing pure formulations with nitrogen-purged filling, brands reduce active synthetic preservative loads by up to 60%.
Transitioning from massive bulk inventory pipelines to high-frequency flexible production runs, minimizing supply-chain cash drag while leveraging standardized component architectures for rapid SKU turnover.
Our Southfield, Michigan manufacturing center operates under strict cGMP protocols, providing complete accountability from raw botanical extraction and custom blending to precision tube extrusion, high-speed bottling, and intercontinental freight forwarding.
cGMP Certified
USDA Organic
COSMOS Organic
Soil Association
SMETA Audited
FDA Compliant
EPA Registered
Eliminate supplier fragmentation. We unite formulation chemistry, industrial design, automated cleanroom filling, and global distribution logistics under one accountable roof.
Every cosmetic, personal care, pet, and household formulation is developed and manufactured at our Southfield, Michigan headquarters, providing total traceability, swift domestic turnaround, and unambiguous "Made in USA" retail leverage.
We believe in pure, clean, and simple formulations engineered with the fewest ingredients necessary to achieve peak dermatological efficacy. Fewer excipients translate into cleaner INCI declarations and reduced supply vulnerability.
With high-speed automated lines capable of running 65,000 tubes and 150,000 flex units every single day, our plant accommodates emerging pilot launches as seamlessly as nationwide retail replenishment programs.
We provide full documentation for U.S. FDA MoCRA facility registrations, cosmetic product listings, safety substantiation dossiers, and European CPNP technical notifications to streamline international customs clearance.
Our logistics and supply chain group coordinates component sourcing, palletization, multi-climate drayage, international export documentation, and warehousing, ensuring delivery directly to your regional distribution centers.
Reforma Group is committed to non-animal testing across all stages of R&D, raw material procurement, and finished product packaging. Our cruelty-free compliance is backed by SMETA social and ethical trade audits.
Clear, unvarnished technical answers to guide procurement audits, supplier qualification, and production onboarding.
All Reforma Group products are 100% manufactured and packaged in the United States at our primary production and R&D center in Southfield, Michigan. Consolidating formula development, custom blending, filling, and secondary packaging under a single domestic roof mitigates cross-border transport delays and gives your brand complete QA accountability.
Our plant operates multiple automated high-speed filling lines capable of handling up to 65,000 tubes per day and over 150,000 flexible units per day. Container configurations range from micro-dose travel sachets and 5ml ampoules up to standard retail bottles, jars, and 5-gallon commercial or institutional bulk drums.
Prior to high-speed packaging runs, our laboratory conducts real-time and accelerated stability testing (40°C at 75% relative humidity for 12 weeks), evaluating environmental stress cracking resistance (ESCR), oxygen transmission degradation, active migration, and organoleptic shift to guarantee shelf stability and protect formula integrity.
Under the Modernization of Cosmetics Regulation Act (MoCRA), we support brand owners with formal FDA facility registration identification, cosmetic product listing filings, complete ingredient disclosure dossiers, batch-coded manufacturing records, and certified safety substantiation documentation required for regulatory audit readiness.
Yes. Our filling cleanrooms and sourcing protocols comply with USDA Organic, COSMOS, and Soil Association handling guidelines. We manage certified packaging substrates, ensure clean-in-place (CIP) line flushes to eliminate chemical trace carryover, and provide cruelty-free chain of custody certification across all raw materials.
Our agile manufacturing footprint is built to balance enterprise scale with emerging brand viability. Stock packaging options typically start at low trial minimums (5,000 units), while fully custom-tooled molds, bespoke color masterbatches, and custom multi-layer barrier laminations range from 10,000 to 25,000 units based on component geometry.
Yes. Our supply chain group coordinates international containerized freight, export Bill of Lading documentation, dangerous goods declarations (for hydro-alcoholic or aerosol categories where applicable), and palletization engineered to international phytosanitary (ISPM-15) standards for smooth global customs entry.
Yes. We operate flexible engagement models. You may leverage our end-to-end turnkey service—where we engineer both formula and packaging—or choose a contract filling relationship where you ship qualified customer-supplied bottles, tubes, or pouches directly to our Michigan warehouse for automated filling and sealing.
Connect directly with our engineering and contract manufacturing team to review packaging schematics, verify formula compatibility, and secure scalable production schedules.
